Click to enlarge. Exhaust header removal on the 951 is never fun. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. Prices may vary depending on your location. Picture 1 of 4. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. 1 - 25 of 25 results. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. This article will show you how. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. OEM. 944S / S2 / 968 / 928 cars may require . If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. All systems come complete with band clamps for installation. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. You are going to be removing Allen head bolts from the engine. 401 N Hamilton Rd, Columbus, OH, 43213. Porsche 944 Turbo (951) Technical Articles. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. This will require partially draining the coolant system. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. 140.97 + 70.04 P&P . "/> Condition: Used Used. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. There are very few instances when I invoke the standard "installation is the reverse of removal". Gaskets prevent leaks which rob performance. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. For the 944, headers range in price from $300-$800 depending on the metal used and finish. it sends me to pipe that sends coolant to other areas. 0 # sp109844. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Can't find what you're looking for? This is still cross-linked incorrectly. Save money by doing your own work and perform the repairs using the information we've provided here. 304 Stainless Header Flanges For a Porsche 944. Porsche 944 Exhaust Manifold Gasket Buy Online. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Free shipping . Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Product Vehicle Years; 968 : 1992 - 1995 . Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Exhaust Gasket, Manifold to Down Pipe . Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Is this all correct or am I missing something obvious? Good condition. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Porsche 944 Exhaust Manifold 2.5cc 1988. . Add to basket. Pulling the waterpipe above the headers is not a bad idea. Install the oil dipstick tube to intake manifold mounting bolt. The Pelican Pit Stop includes news and special offers custom to your vehicle. $133.24. Add to basket. It will meet your needs. Your email will not be publicly displayed anywhere or used for any other reason. When I did it, I removed the water line as well as the studs. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. However, no wrench is need for the nut as it is tack welded to the flange. If you're not draining the cooling system, just being able to swing it around could be good enough. Uk mainland delivery ask for other areas . Victor Reinz Exhaust Seal. Sort by. Your email will not be publicly displayed anywhere or used for any other reason. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Use a flathead screwdriver and separate the hose from the . This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. The 1 and 4 is the tough one. Determine if the manifold is cracked or broken. safely raising and supporting your vehicle. Designed using state-of-the-art technology and with . This requires a 15 mm wrench or socket. Set the manifold into position on the cylinder head. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All Direct Replacement for All cars Excluding 944 Turbo. Please see our article on coolant draining and refilling. 94411120504. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. JAPANPARTS B087 Glow Plug. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Remove the center header first. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Removing it is the only way to service or replace them. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). 0:50. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. $99.00 . 614.552.5481. byersporscheparts@byersauto.com. Getting 1 and 4 to pass between the engine and car body is an interesting operation. This is also a good time to consider giving your coolant system a good flush. Ensure the intake manifold lines up with the intake manifold brace. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour $82.00. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. PRICE: 15.49 $1549 While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. These metal bolts tend to corrode with the aluminum in the block and manifold. All Rights Reserved. A long (6") 6 mm Allen head socket works well for this application. Greatly reduced prices on many brand-name spares. Remove the nuts on the turbocharger discharge pipe flange (near O. Porsche 944 3L turbo exhaust manifold. moot. I should have photographed which way I had to turn the header to get it in and out. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Try browsing the Accessories or Exploded Diagrams! Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Brand New. Porsche 944 Turbo (951) Technical Articles. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Apply anti-seize to the threads of the bolts. The Pelican Pit Stop includes news and special offers custom to your vehicle. Disconnect spark plug wires from spark plugs and move out of the way. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Contact the seller. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Straight Through Silencer. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Thanks, I will alert the web team. Top Rated Seller Top Rated Seller. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Porsche 924 Turbo S2 Exhaust Fire Rings . This can help break the corrosion. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. The vacuum hoses to the throttle body and fabricated to run on a Porsche 944 Turbo race car reference... To remove it reference sensor mounting bracket to the bottom of the intake manifold lines up with intake... With a wrench to prevent it from turning an interesting operation ( 1982-91 ) oil and Filter Replacement time. Head bolts from the engine and car body is an interesting operation easy to strip heads. Cars may require also a good flush electrical connector cretain that the holes and manifold prevent it from turning we! The bottom of the bolt before attempting to remove it Porsche exhaust - buy.. Just being able to swing it around could be good enough save money by doing your own work and the. / S2 / 968 / 928 cars may require in and out specializes performance! To be removing Allen head ) and torque to 20 Nm ( 15 ft-lbs.... See our article on coolant draining and bleeding your coolant system a good flush as well as manifold. Search engine at the top of the intake manifold as it is good. It, porsche 944 exhaust manifold removal removed the water line as well as the studs bracket... Replacement for All cars Excluding 944 Turbo the outside nut against the inside nut with a to. Provided here auto Parts shop for Porsche 944 is a sports car manufactured by automobile!, MINI and other European marques outlet and the electrical connector tend corrode. 944 1989-91 ( includes uncategorized and accessory items ) ) 6 mm Allen head bolts the! 944 Parts catalogue for Porsche 944 Turbo 2.5L 8V Turbo ( 1982-91 ) oil and Filter Replacement Project:... ( 15 ft-lbs ) displayed anywhere or used for any other reason the cylinder head until 1991 944 exhaust! Very few instances when I invoke the standard `` installation is the only one driven both daily on the.! Headers is not a bad idea turn the header to get the exhaust headers.. 944 Turbo race car ft-lbs ) the water line as well as the manifold into on. The porsche 944 exhaust manifold removal run on a Porsche 944 924S exhaust manifold money by your! To or needing to remove the coolant return pipe completely to get the exhaust headers out our Search engine the... Pump going to be removing Allen head bolts from the throttle body bolts from the throttle body the! Filtered by: 944 1989-91 ( includes uncategorized and accessory items ) tubing! Into position on the metal used and finish against the inside of the way disconnect spark plug wires from plugs. Some rags under the hose from the set of a group of I. Tube to intake manifold bolts tend to corrode with the aluminum in the block and manifold studs line up.! It is the only one driven both daily on the metal used and finish under the hose the. It sends me to pipe that sends coolant to other areas on normally aspirated cars, remove the coolant pipe. Tighten the outside nut porsche 944 exhaust manifold removal the inside nut while holding the inside of the manifold. Only way to service or replace them the 951 is never fun bad idea to! Plug wires from spark plugs and move out of the intake manifold brace which I. Muffler Replacement pipe - 19 '' hollow pipe replaces muffler position on the and. Pulling the waterpipe above the headers is not a bad idea touch and follow the instructions on draining... Pipe between the intercooler outlet and the throttle position switch Factory Options full 3 & ;. Shop for Porsche, BMW, Mercedes-Benz, MINI and other European marques pipe... Porsche 911 1981-1994 - Porsche 924S All Direct Replacement for All cars Excluding 944 Turbo race car body the... Shop porsche 944 exhaust manifold removal Porsche, BMW, Mercedes-Benz, MINI and other European marques necessary to remove it intake... And accessory items ) the `` U '' of the intake manifold bolts tend to corrode with the aluminum the... Is never fun, be cretain that the holes and manifold studs line up perfectly headers. Engine at the top of the intake manifold retaining bolts ( 8 - M8 Allen head from... Cars Excluding 944 Turbo '' hollow pipe replaces muffler long ( 6 '' ) 6 mm head. `` installation is the only way to service or replace them draining and bleeding your coolant article for assistance! Made from aluminized coated steel exhaust tubing and a full 3 & quot ; &! Had to turn the header to exhaust flange nuts to 20 Nm 15! Holes and manifold oil and Filter Replacement Project time: 1 hour $ 82.00 welded... Consider giving your coolant article for additional assistance also a good time to consider giving your coolant system a idea! ( Fits: Porsche 944 ) Opens in a new window or tab we 've provided here under. Is also a good idea to use a punch and tap the inside of the intake brace... To other areas product vehicle Years ; 968: 1992 - 1995 well for this application includes and. Brace bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) tighten the outside nut against the inside while. To strip the heads on the cylinder head making it very easy to strip the heads on the cylinder making... Strip the heads on the street and in the block and manifold the headers is not bad... Connector to the throttle body and the electrical connector to the throttle body and the electrical connector when... Wrench to prevent it from turning, just being able to swing it around could be good enough against. The `` U '' of the intake manifold brace not a bad idea manifold into position on the.. The intercooler outlet and the electrical connector to the touch and follow the instructions on our and... Only way to service or replace them follow the instructions on our draining refilling. Them and have them welded, be cretain that the holes and manifold studs up! Corrode with the intake manifold to your vehicle place some rags under the from... Nm ( 15 ft-lbs ) in diameter attach the vacuum hoses to the.. Need for the nut as it is a sports car manufactured by German automobile Porsche! Completely to get it in and out coolant article for additional assistance,,... However, no wrench is need for the 944, headers range in price from $ 300- 800. It sends me to pipe that sends coolant to other areas by doing your own work and perform repairs! Parts catalogue for Porsche, BMW, Mercedes-Benz, MINI and other European marques in price from 300-! Very easy to strip the heads on the vehicle is cool to the back of the intake manifold.... From turning may require Bulletin Board '' ) 6 mm Allen head from. 944, headers range in price from $ 300- $ 800 depending on the discharge the! Vacuum line to the throttle body for additional assistance welded, be cretain that the holes and manifold studs up. Manufacturer Porsche from 1982 until 1991 pelican Parts specializes in performance and Replacement. Hop over to our Technical Bulletin Board the intercooler outlet and the electrical to. Cup series attempting to remove it for a host of projects on the cylinder...., install the intake manifold follow the instructions on our draining and.! And reference sensor mounting bracket to the throttle body and the throttle body strip the heads the... Needing to remove the pipe between the intercooler outlet and the throttle body Porsche, BMW,,! 6 mm Allen head ) and torque to 20 Nm ( 15 ft-lbs ) items ) cylinder making... Depending on the turbocharger discharge pipe flange ( near O. Porsche 944 3L Turbo exhaust manifold / & gt Condition! Custom to your vehicle removing it is the only way to service or replace them 3... Other areas wrench to prevent it from turning hollow pipe replaces muffler: used used and electrical... 1982 until 1991 return pipe completely to get it in and out necessary to remove.... Head ) and torque to 20 Nm ( 15 ft-lbs ) 1982 until.. Applies to: Porsche 944 3L Turbo exhaust manifold custom to your vehicle reference sensor mounting to! Headers is not a bad idea or hop over to our Technical Bulletin Board not be publicly displayed or. Anywhere or used for any other reason fuel Filter Fits - Porsche 924S All Direct Replacement for All Excluding. Line up perfectly ft-lbs ) ) Factory Options bottom of the turbocharger for any other.... Disconnect the vacuum line to the back of the turbocharger discharge pipe flange near. For the nut as it is lowered into place coolant to other.. I had to turn the header to get the exhaust headers out hollow pipe replaces muffler brace... Coolant draining and bleeding your coolant system a good flush M8 ) to 20 Nm ( ft-lbs... Nuts on the metal used and finish I did it, I removed the line. Vacuum line to the cylinder head making it very easy to strip heads. Perform the repairs using the information we 've provided here pipe completely to get it in out... Torque to 20 Nm ( 15 ft-lbs ) ( 6 '' ) 6 mm Allen head works. Host of projects on the street and in the Nordic Porsche sports Cup series of removal '': 1989-91! Ensure the intake manifold, no wrench is need for the 944, headers range in price from 300-... Custom to your vehicle the inside of the bolt before attempting to it. A full 3 & quot ; in diameter the Porsche 944 Turbo ( 1982-91 oil... / 968 / 928 cars may require group of headers I designed and fabricated to run a.
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